Characteristics of Sizers Crusher
2021-08-30
Sizers crusher may be a double-teeth mechanical device crushing device, that's significantly used for raw coal crushing and ore crushing. per the one-of-a-kind enamel of the crusher, it can be divided into preferred crushing and secondary crushing. The foremost additives of our sizers crusher artificial with the help of victimization EXCT are the force part, body part, teeth curler part, synchronous wheel part, on foot tool part, lubrication part, and so forth
1. A broken teeth
Our organization will decide cheap teeth to make and choose the most applicable configuration in step with the sorts of crushing substances outfitted with the help of victimization clients, running environment, the particle length of material in and out, capacity, protection, and totally different factors. it should be additional or less divided into structural forms :(coarse broken, first-rate damaged) the subsequent are the usually used crushing teeth types in our organization.
A. Fine fracture (teeth plate kind)
Grading kind teeth mechanical device for coal feeding particle length ≤300 (permitting a little amount of 400mm), the discharge particle length of 30mm, 50mm, 80mm, 100mm, etc., will spoil coal gangue and rock of medium power:
the form of the damaged teeth is adjusted to the teeth plate shape, and also the teeth plate is factory-made from the very important casting of Zgmn13Cr2, which is warmness-handled when preciseness casting. The carrier existence of the teeth plates is assumed to be bigger than eighteen months.
The teeth plate is constant withinside type} of a unilateral dovetail groove, which is complementary to the willing floor of the insert clamping block, after which the teeth plate is established at the teeth plate-solving seat to shape a face-to-face connection, that's tightened with the help of victimization bolts.
The teeth form and resolution technique of the damaged teeth plate is advanced. There are varieties of egression place on-resistant artifact associated put on-resistant micro-alloy very important casting, that have an extended carrier existence.
Tooth plate seat cloth alternative ZG310-570, CNC framework edge widget normal process teeth plate constant keyway, one aspect dovetail groove is processed with the help of employing a distinctive Angle milling cutter.
B. Coarse fracture (ring teeth kind)
Coal category kind teeth mechanical device crushers feeding coarseness ≤1200mm, discharge granularity ≤300mm, 250mm, 200mm, etc., will spoil coal rock and medium power rock.
The crushing enamel is warmness-handled when preciseness casting with unique components substances, with excessive power, fascinating toughness, place-on resistance, and result resistance. The crushing power is as excessive as 200MPa.Unique and novel teeth layout shape, deep spiral distribution, strong biting ability, excessive block forming rate, low over crushing rate, excessive producing efficiency. as an example verification, a long way past the equal enterprise carrier existence (0.five-1.five years), the maximum amount as bigger than 3 years.
per the $64000 state of affairs of the site, the broken enamel is factory-made from put on-resistant and effect-resistant alloy silver as a whole (as established in Figure A), or the damaged enamel is manufactured from the crown-kind form (as established in Figure B) (the teeth head is factory-made from place on-resistant and result-resistant medium alloy silver for preciseness post-casting hotness remedy). The precision post-casting warmness remedy has the hardness HRC≥45-fifty 5 and effect toughness ≥45kg•m/cm2.
Main blessings of a crown kind:
(1) Convenient setup and dismantling of the broken teeth crown:
(2) simple protection:
(three) price reduction:
The mounted shape of crushing teeth
(1) The sizers crusher enamel are loaded into the crushing mechanical device shaft with the help of victimization excessive-frequency heating with the fresh sturdy excessive-frequency heating tool, and also the distinctive homes of the fabric are applied to form positive the corporate and dependable coordination with the shaft;
(2) Forgings of 40Cr and 42CrMo are selected for the crushing mechanical device shaft. CAE pressure analysis is followed to make sure cheap and secure layout, that may effectively keep from bending and fracture of the curler shaft.
(three) the process of curler shaft: large shaping machine processing of the outer circle and stop face, hotness remedy when processing, after which grinding widget, keyway in CNC framework edge gadget finishing milling;
(4) when warmness remedy of the excessive-power thickened key, the grinding widget is preciseness processed, and also the keyway matching precision of the crushing teeth mechanical device is best than the wide most popular requirements: C, choose out the tip
Teeth can also be created in step with the state of affairs of coal, the broken phase of teeth kind, the reducing teeth whereas reducing coal and rock at a lower place neath excessive cyclic compressive pressure, cutting pressure and result in load, the hardness of coal isn't excessive, however, it oftentimes troublesome ore, consisting of the coal gangue, coal, and rock reducing procedure because of friction, the effect can select out the temperature, during this form of sophisticated at a lower place neath the running things of reducing teeth, incorporate that the choose-out is to place on and got to have fascinating result performance. The cutter is especially composed of a cutter pay attention to, cutter head, and alloy cutter head. The cutter takes care of and also the cutter head is usually referred to as the cutter body. A hardened and tempered silver cutter frame with an occasional alloy form is decorated with the inorganic compound cutter head. Hardness HRC≥45-fifty five, effect toughness ≥45kg•m/cm2:
decide tip constant shape
(1) The cutter is especially composed of a cutter pay attention of, a cutter head, associated an alloy cutter head. The cutter is constant at the toothed disc as an entire: the toothed disc is constant at the shaft via a lockup sleeve and a tough and quick baffle:
(2) Forgings of 40Cr and 42CrMo are selected for the crushing mechanical device shaft. CAE pressure analysis is followed to form a positive cheap and secure layout, that may effectively keep from bending and fracture of the curler shaft.
(three) the process of curler shaft: large shaping machine processing of the outer circle and stop face, hotness remedy when processing, after that grinding widget, keyway in CNC framework edge gadget finishing milling.
2. Secondary crushing and particle length regulation tool
Our organization will modify the particle length of the fabric in step with the $64000 state of affairs of the site. The secondary crushing beam is specially designed and established. The crushing beam is prepared in real-time at a lower place neath the two teeth rollers and is constant at the decrease aspect of the crushing container. The divorced teeth mechanical device and also the secondary crushing beam form a fresh multidimensional discharging space after the 2 teeth rollers run contrary each totally different to overwhelm the cloth, which may effectively manipulate the discharging granularity.
Sizers crusher Features:
A. the standard device occupies a little space, applicable for the downhole setup area on restrained occasions.
B. the standard device adopts a standard layout, handy assembly, and disassembly, simple operation.
C. the standard weight of the device is light. within the horizontal route of 1m from the outer floor of the crusher, the noise at 1m higher than the ground will currently not exceeds 85dB(A).≤60dB(A) ten meters aloof from the device.
D. The entire widget is constant associated flexible, which can be established at the ground or welded with the silver shape, or created right into an on-foot tool in step with shopper needs. The device got to be made right into an on-foot tool with consumer requirements. With the strength transfer function, no wish for distinctive solving.
E. The sizers crusher teeth are factory-made from place on-resistant and effect-resistant alloy metallic, that's put on-resistant and effect-resistant and features a carrier existence of greater than 0.five-2 years. aspect teeth plate is larger than 15000 hours. when varied years of wear and tear and tear, the teeth plate and also the aspect teeth plate could also be welded with place on-resistant steel excessive metallic element iron. to form positive that the crusher's normal discharging power withal meets shopper demand.
fine Frame artifact Q345 fastening halves, post-welding hotness remedy, preciseness processing, precision assembly, to make sure dependable product nice and protection performance. Long carrier existence.
G. The part teeth plate adopts bolt connection, which is handy to use and preserve and saves protection price.
H. Reliable mechanical safety and electrical safety to make sure the secure use of the device, and emergency safety of the device.
I. Through modularization of the device, each link from layout to producing is optimized to end the gold standard configuration of the device and merchandise which may be bigger applicable for shoppers with high-satisfactory worth performance.
J. smart protection measures are taken the least bit of the joint surfaces to save lots of you air leakage, duct leakage, and oil leakage. The substitute cycle of the instrumentality joint floor seal, scrutiny door seal, and bearing seal is an overhaul cycle.
The HENAN EXCELLENT MACHINERY CO., LTD is a professional bulk material conveying equipment manufacturer. We have a professional production capacity and rich production experience as well as strict product quality inspection. We can guarantee that every piece of equipment we produced is qualified equipment, and we ensure the qualified rate of the products. To know more about our products, Please visit our official website: https://m.exctmach.com/.
1. A broken teeth
Our organization will decide cheap teeth to make and choose the most applicable configuration in step with the sorts of crushing substances outfitted with the help of victimization clients, running environment, the particle length of material in and out, capacity, protection, and totally different factors. it should be additional or less divided into structural forms :(coarse broken, first-rate damaged) the subsequent are the usually used crushing teeth types in our organization.
A. Fine fracture (teeth plate kind)
Grading kind teeth mechanical device for coal feeding particle length ≤300 (permitting a little amount of 400mm), the discharge particle length of 30mm, 50mm, 80mm, 100mm, etc., will spoil coal gangue and rock of medium power:
the form of the damaged teeth is adjusted to the teeth plate shape, and also the teeth plate is factory-made from the very important casting of Zgmn13Cr2, which is warmness-handled when preciseness casting. The carrier existence of the teeth plates is assumed to be bigger than eighteen months.
The teeth plate is constant withinside type} of a unilateral dovetail groove, which is complementary to the willing floor of the insert clamping block, after which the teeth plate is established at the teeth plate-solving seat to shape a face-to-face connection, that's tightened with the help of victimization bolts.
The teeth form and resolution technique of the damaged teeth plate is advanced. There are varieties of egression place on-resistant artifact associated put on-resistant micro-alloy very important casting, that have an extended carrier existence.
Tooth plate seat cloth alternative ZG310-570, CNC framework edge widget normal process teeth plate constant keyway, one aspect dovetail groove is processed with the help of employing a distinctive Angle milling cutter.
B. Coarse fracture (ring teeth kind)
Coal category kind teeth mechanical device crushers feeding coarseness ≤1200mm, discharge granularity ≤300mm, 250mm, 200mm, etc., will spoil coal rock and medium power rock.
The crushing enamel is warmness-handled when preciseness casting with unique components substances, with excessive power, fascinating toughness, place-on resistance, and result resistance. The crushing power is as excessive as 200MPa.Unique and novel teeth layout shape, deep spiral distribution, strong biting ability, excessive block forming rate, low over crushing rate, excessive producing efficiency. as an example verification, a long way past the equal enterprise carrier existence (0.five-1.five years), the maximum amount as bigger than 3 years.
per the $64000 state of affairs of the site, the broken enamel is factory-made from put on-resistant and effect-resistant alloy silver as a whole (as established in Figure A), or the damaged enamel is manufactured from the crown-kind form (as established in Figure B) (the teeth head is factory-made from place on-resistant and result-resistant medium alloy silver for preciseness post-casting hotness remedy). The precision post-casting warmness remedy has the hardness HRC≥45-fifty 5 and effect toughness ≥45kg•m/cm2.
Main blessings of a crown kind:
(1) Convenient setup and dismantling of the broken teeth crown:
(2) simple protection:
(three) price reduction:
The mounted shape of crushing teeth
(1) The sizers crusher enamel are loaded into the crushing mechanical device shaft with the help of victimization excessive-frequency heating with the fresh sturdy excessive-frequency heating tool, and also the distinctive homes of the fabric are applied to form positive the corporate and dependable coordination with the shaft;
(2) Forgings of 40Cr and 42CrMo are selected for the crushing mechanical device shaft. CAE pressure analysis is followed to make sure cheap and secure layout, that may effectively keep from bending and fracture of the curler shaft.
(three) the process of curler shaft: large shaping machine processing of the outer circle and stop face, hotness remedy when processing, after which grinding widget, keyway in CNC framework edge gadget finishing milling;
(4) when warmness remedy of the excessive-power thickened key, the grinding widget is preciseness processed, and also the keyway matching precision of the crushing teeth mechanical device is best than the wide most popular requirements: C, choose out the tip
Teeth can also be created in step with the state of affairs of coal, the broken phase of teeth kind, the reducing teeth whereas reducing coal and rock at a lower place neath excessive cyclic compressive pressure, cutting pressure and result in load, the hardness of coal isn't excessive, however, it oftentimes troublesome ore, consisting of the coal gangue, coal, and rock reducing procedure because of friction, the effect can select out the temperature, during this form of sophisticated at a lower place neath the running things of reducing teeth, incorporate that the choose-out is to place on and got to have fascinating result performance. The cutter is especially composed of a cutter pay attention to, cutter head, and alloy cutter head. The cutter takes care of and also the cutter head is usually referred to as the cutter body. A hardened and tempered silver cutter frame with an occasional alloy form is decorated with the inorganic compound cutter head. Hardness HRC≥45-fifty five, effect toughness ≥45kg•m/cm2:
decide tip constant shape
(1) The cutter is especially composed of a cutter pay attention of, a cutter head, associated an alloy cutter head. The cutter is constant at the toothed disc as an entire: the toothed disc is constant at the shaft via a lockup sleeve and a tough and quick baffle:
(2) Forgings of 40Cr and 42CrMo are selected for the crushing mechanical device shaft. CAE pressure analysis is followed to form a positive cheap and secure layout, that may effectively keep from bending and fracture of the curler shaft.
(three) the process of curler shaft: large shaping machine processing of the outer circle and stop face, hotness remedy when processing, after that grinding widget, keyway in CNC framework edge gadget finishing milling.
2. Secondary crushing and particle length regulation tool
Our organization will modify the particle length of the fabric in step with the $64000 state of affairs of the site. The secondary crushing beam is specially designed and established. The crushing beam is prepared in real-time at a lower place neath the two teeth rollers and is constant at the decrease aspect of the crushing container. The divorced teeth mechanical device and also the secondary crushing beam form a fresh multidimensional discharging space after the 2 teeth rollers run contrary each totally different to overwhelm the cloth, which may effectively manipulate the discharging granularity.
Sizers crusher Features:
A. the standard device occupies a little space, applicable for the downhole setup area on restrained occasions.
B. the standard device adopts a standard layout, handy assembly, and disassembly, simple operation.
C. the standard weight of the device is light. within the horizontal route of 1m from the outer floor of the crusher, the noise at 1m higher than the ground will currently not exceeds 85dB(A).≤60dB(A) ten meters aloof from the device.
D. The entire widget is constant associated flexible, which can be established at the ground or welded with the silver shape, or created right into an on-foot tool in step with shopper needs. The device got to be made right into an on-foot tool with consumer requirements. With the strength transfer function, no wish for distinctive solving.
E. The sizers crusher teeth are factory-made from place on-resistant and effect-resistant alloy metallic, that's put on-resistant and effect-resistant and features a carrier existence of greater than 0.five-2 years. aspect teeth plate is larger than 15000 hours. when varied years of wear and tear and tear, the teeth plate and also the aspect teeth plate could also be welded with place on-resistant steel excessive metallic element iron. to form positive that the crusher's normal discharging power withal meets shopper demand.
fine Frame artifact Q345 fastening halves, post-welding hotness remedy, preciseness processing, precision assembly, to make sure dependable product nice and protection performance. Long carrier existence.
G. The part teeth plate adopts bolt connection, which is handy to use and preserve and saves protection price.
H. Reliable mechanical safety and electrical safety to make sure the secure use of the device, and emergency safety of the device.
I. Through modularization of the device, each link from layout to producing is optimized to end the gold standard configuration of the device and merchandise which may be bigger applicable for shoppers with high-satisfactory worth performance.
J. smart protection measures are taken the least bit of the joint surfaces to save lots of you air leakage, duct leakage, and oil leakage. The substitute cycle of the instrumentality joint floor seal, scrutiny door seal, and bearing seal is an overhaul cycle.
The HENAN EXCELLENT MACHINERY CO., LTD is a professional bulk material conveying equipment manufacturer. We have a professional production capacity and rich production experience as well as strict product quality inspection. We can guarantee that every piece of equipment we produced is qualified equipment, and we ensure the qualified rate of the products. To know more about our products, Please visit our official website: https://m.exctmach.com/.
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